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Crown Press™ Belt Press Simulator

Now you can accurately simulate a full-size belt press, duplicating the actual dewatering process, with Phipps & Bird's Crown Press Belt Press Simulator.

The unique "crown" design allows the sludge cake to react as it would under normal operating conditions, including the effects of free water motion across both the top and bottom belt faces; shear; capillary channeling; sludge migration; response to pressure changes; and the effect on filtrate flow using different types of belt material.

BELT PRESS SIMULATOR OVERVIEW

Without shutting down the big machines, the Crown Press Simulator permits the operator to:

  • Prescreen to select the best polymers and belt types.

  • Determine proper belt tension.

  • Estimate optimum machine throughput.

  • Estimate sludge cake moisture and filtrate clarity.

  • Determine sludge migration.

The Crown Press Simulator comes complete with plow simulator, carrying case and a comprehensive manual.

Just place a pretreated sludge cake between the Crown Press' pair of filtration belts, use the hand lever to apply the tension force, and the belts and sludge cake are drawn around a static, curved crown that exerts the same kind of pressure you get with the rollers in a working press. You can then collect the filtrate and record the volume as a function of pressure exerted.

The unique design of the Crown Press means you can simulate the action of full-scale presses more accurately than other laboratory presses allow. For instance, only the Crown Press permits free water motion across both the top and bottom belt faces. And by exerting its tension pressure over a curved crown the Crown Press opens micro-fissures in the sludge cake, shearing it just as the large presses do. You also get a simulation of the presses' capillary action: when the Crown Press bends the belt, the fabric opens capillary channels, allowing the filtrate to flow away freely from the sludge.

Since the Crown Press' tension forces are measured in pounds, you merely have to divide the result by the belt width to arrive at a value for the force on the sludge expressed in pounds per inch - the unit of measure ordinarily used in the adjustment of belt tension. And just as on a full-scale press, tension to the Crown Press' belt can be applied in a timed sequence.

You can even measure sludge migration - because the sludge is free to migrate at the outer edges, coming into contact with open belt material. This isn't possible with other lab presses.

Compact and portable, the Crown Press can be easily moved from site to site, and allows easy exchange of belt types.

Weight: 30lbs, Dimensions: 11"W x 12.75"D x 14.5"H

PURCHASE BELT PRESS SIMULATOR
ITEM NUMBER DESCRIPTION PRICE

QTY L4951031

The Crown Press™ Belt Press Simulator
$4399.95